Thermal Equipment & Heating Solutions

A heating element converts electrical energy into heat (Joule heating). We supply thermal devices used in enclosures and switchboards to prevent damage from condensation.

Heat Transfer Methods:

  • Conduction
  • Convection
  • Radiation
Industrial Heating Element or Switchboard Heater
High-Performance Thermal Heating Elements

High-Performance Heating/Thermal Equipment Solutions

We supply and implement robust heating elements that efficiently convert electrical energy into heat (Joule heating). These essential components are designed for industrial applications, primarily to control temperature and prevent condensation damage in switchboards and electrical enclosures.

  • Sufficient Resistivity for stable power conversion
  • High Oxidation Resistance ensuring long life
  • Low-Temperature Coefficient of Resistance for reliability
  • High Toughness for durability
  • High Melting Point for safe high-temperature operation
Types

Comprehensive Guide to Various Heating Element Types for Industrial and Commercial Thermal Equipment

Space Heaters

These small, portable devices are used inside electrical and mechanical equipment enclosures to maintain temperature and minimize moisture. They are crucial in situations where the main heating system in a building is inadequate or when condensation must be prevented.

Tubular Heaters

A staple in industrial heating, tubular heaters are versatile, used for heating liquids, solids, and gases. They utilize all three types of heat transfer: conduction, convection, and radiation. Their robust design makes them suitable for a wide range of multipurpose heating applications.

AHU Heaters (Air Handling Unit)

Customized for domestic and commercial HVAC systems, AHU heaters are used in air handling units as either a primary or secondary heating source. They are vital for managing proper internal and outside air ventilation, as well as air filtration.

Heating Elements & Temperature Control Equipment

Discover Our Comprehensive Solutions

We design, supply and integrate industrial heating and temperature-control systems for harsh Oceania environments—high humidity, coastal exposure, and wide temperature ranges.

From environmental chambers to furnaces, ovens, sensors and controllers, our solutions focus on precision, safety and reliability.

Range of industrial heating elements and accessories

Heating Elements / Temp-Control Equipment

Complete portfolio of tubular, cartridge, strip and band heaters with matching control gear—contactors, SSRs, thyristors and safety cut-outs—for closed-loop temperature control.

  • Conduction, convection & radiation applications
  • Low to high watt-density builds
  • Incoloy / SS sheathing, custom bends & terminations
Environmental climatic chamber

Environmental / Climatic Chambers

Chambers from −25°C to +50°C or −25°C to +200°C (custom) with optional humidity control for R&D and diagnostics.

  • Heavy-duty refrigeration for stable low temps
  • Independent heating & cooling control loops
  • Programmable profiles & data logging
Industrial furnace for heat treatment

Industrial Furnaces

Electric or oil/gas furnaces for melting, holding, forging, normalising and heat-treat cycles.

  • 50°C to 1200°C with digital auto control
  • 6 kW to 125 kW, custom hearth sizes
  • Lead, zinc, aluminium, copper & brass processes
Industrial conveyor baking oven

Industrial Ovens

Conveyorised, baking, hot-air and electric ovens engineered for high-volume production.

  • Custom volumes & airflow designs
  • DC / geared conveyor speed control
  • Set-point temperature per customer spec
Assorted thermocouple and RTD probes

Thermocouples / RTD

Wide range of sensor builds—SS304/SS310 sheaths; types K, J, R/S, T; Pt100 RTD—in straight, angle, surface, strip, spike and stud styles.

  • −200°C to +850°C (RTD), up to +2200°C (TC)
  • Traceable calibration options
  • Industrial connectors & cable assemblies
Panel temperature controllers and portable thermometers

Controllers & Portable Thermometers

Panel PIDs, microprocessor handhelds and indicators for precise closed-loop control and on-site inspection.

  • SSR / relay / thyristor outputs
  • Alarms, ramp/soak, auto-tune
  • Logging & comms (Modbus / analog)
Industrial hot air generator equipment

Hot Air Generators

Fast, efficient space/process heating for warehouses, drying lines and general industry.

  • High air-flow with stable outlet temps
  • Rapid start, easy maintenance
  • Safe over-temp protection

Applications of Thermal Equipments:

  • In industrial environments, temperature control systems are essential for various manufacturing processes.
  • Used in transport, underground systems, and train switches for heating elements.
  • Applied in generator switchboards.
  • Utilized in building and construction, boiler manufacturing, power plants, mining, and shipyards.
  • Suitable for large machinery and die manufacturing.
  • Typical applications include large compressors, turbines, pressure vessels, steam generators, engine heads, large cylinders, and die blocks.
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+61 (02) 8318 1490
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Thermal Heating Process
Engineer inspecting a heater element

Thermal Equipment Supply Process

We deliver custom, high-performance heating and temperature sensing solutions through a precise, end-to-end engineering pipeline. Our process starts with a deep dive into your application, analyzing the heat load, medium, and environmental constraints. This ensures the selection of the correct heating element (e.g., cartridge, immersion, tubular) and sensor (RTD, Thermocouple) for optimal efficiency and longevity. Every unit is subjected to rigorous quality control before final delivery and technical commissioning.

View Solutions
  1. Requirement Analysis Icon

    1. Requirement & Medium Analysis

    We determine the required heat load, physical constraints, operating medium (air, liquid, solid), and environmental safety needs (ATEX, IP ratings).

  2. Engineering Design Icon

    2. Engineering & Specification

    Selecting the optimal heater type, sheath material (Incoloy, Stainless Steel), wattage density, and integrated control sensors (RTD/Thermocouple).

  3. Manufacturing Icon

    3. Precision Manufacturing

    Element fabrication, bending, welding, and final assembly into flanges, screw plugs, or control panel housings, adhering to design blueprints.

  4. Testing and QC Icon

    4. Quality Control & Thermal Testing

    Rigorous testing including insulation resistance checks, thermal cycle testing, cold resistance verification, and calibration of sensors.

  5. Delivery and Support Icon

    5. Delivery & Technical Support

    Secure, on-time delivery with complete documentation, followed by technical support for installation and commissioning.

Past Project Experience

iEngineering Australia Pty Ltd Electrical Panels & Switchboards

ABB customised main switchboard under test 2024

Supply & Commissioning of 800A ABB Customised Metering Panels

Client: Solomon Islands Ports Authority

  • Scope of Work: Supply, manufacturing, testing, and commissioning of ABB-designed Metering Panels.
High-current ABB distribution board 2022

Supply & Commissioning of 1000A ABB Main Switchboards

Client: JED, Solomon Islands

  • Scope of Work: Custom-built main switchboard design, supply, and commissioning.
Stainless-steel junction boxes with prewired panels 2020

Supply of 60 × Stainless-Steel Junction Boxes

Client: Xylem Water Solutions

  • Scope of Work: Supply of fully customised SS junction boxes integrated with prewired electrical panels for harsh-environment applications.
Why Choose Us

Precision Thermal Engineering,
Built for Industrial Reliability

Deep Thermal Expertise

Specialized knowledge in heat transfer calculations, watt density, and material science for optimal heating element design.

Guaranteed Longevity

We use specialized sheath materials (Incoloy, SS) and robust manufacturing to ensure long life under continuous stress.

Safety & Compliance

Strict adherence to thermal safety standards, including high IP ratings and ATEX compliance for hazardous environments.

Value-Engineered Efficiency

We provide cost-effective thermal systems optimized for energy consumption and minimal long-term operational expense.

Ready to optimize your process heating? Consult with our thermal experts today!

Experts designing high-performance heating equipment
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About us

About us – where vision meets execution!

iEngineering is your trusted partner for advanced electrical and energy solutions across Australia, Fiji, and India. We deliver high-quality hardware products from switchboards and transformers to solar, BESS, and EV charging systems backed by expert engineering, reliable installation, and dedicated local support.

Our Mission

At iEngineering Australia, our mission is to enhance efficiency, ensure quality control, and deliver customer satisfaction through innovative engineering solutions. We are committed to global standards and sustainable solutions that create long-term value for our clients and communities.

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Our Vision

Our vision is to be a global leader in engineering solutions, driving industry leadership, innovation, and customer-centric growth. We aim to inspire through global influence, foster expansion and growth, and play an inspirational role in shaping the future of engineering.

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Our Values

Our values guide everything we do: integrity & ethics, a strong commitment to quality, and diversity & inclusion. Safety, reliability, and continuous improvement are the cornerstones of our success, enabling us to deliver trusted and innovative solutions worldwide.

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Our Journey

Founded in 2013, iEngineering Australia delivers a comprehensive range of high-quality electrical and energy hardware solutions tailored for Australian and Pacific conditions. From design and engineering to manufacturing, testing, and commissioning support, we ensure every product whether switchboards, transformers, solar systems, or EV chargers is safe, reliable, and built to last.

Where We Operate

iEngineering Australia operates across Australia, Fiji, and India, delivering reliable technology and asset management solutions to organizations of all sizes-from local enterprises to large multinational companies.

India – Pune

Phone: +91 9168627258

Email: shila@iengaust.com.au

Navale IT Zone, Office No. 501, 5th Floor, A-Wing, Near Navale Bridge, Mumbai-Bangalore Highway, Narhe, Pune – 411041.

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